2. Routine maintenance

A well conducted routine maintenance will keep the machine in excellent working condition and ensure the safety of operating. It'll also help to reduce the power consumption and prolong the life of the robot. The routine maintenance should be conducted by the operator. The content of the routine maintenance include:

Fix the bolts and nuts.

• Fix the bolts & nuts of the moving parts and proximity switches.
• Check and ensure that all the terminals in the moving parts and control cabinets are well fixed.
• Check and ensure that all the breaking units are well fixed.
• Check if there's any missing bolts or nut to avoid a damage to the other facilities.

Lubricate the friction part.

• Keep the sliding rail clean: The dirt (produced by the grease, dust or other) may disturb the free moving of the robot and must be cleaned on time. And please replace the sliding rail if it's scraped in a strike.
• Replace the broken air tube on time: A leaking air tubewill lead to unstable air supply, please have it replaced immediately.
• Pressure reducing valve and adjusting device: About the adjusting of the pressure reducing valve please refer to the manual of it.
• Vacuum generting device: About the adjusting of the vacuum generating device please refer to the manual of it.

Injection robot maintenance schedule

Operating Instruction

EOAT Function Confirmation

A. Is the sucker dirty or damaged?
B. Is the air tube broken, loose or leaking?
C. Is the clamp off normal or loose? Is there any deformation or damage?

Mechanical Parts Tightness Cheking

A. Is the posture well fixed?
B. Are bolts & nuts well fixed?

The Lubrication and Maintenance of Cylinder, Guide Rods Bearing

A. Clean the rust and dust on the surface of the guide rods.
B. Brush the grease equally on the surface of the guide rods to avoid accumulation.

The Lubrication and Maintenance of the Sliding Rail and Slider

A. Clean the rust and dust on the surface of the sliding rail.
B. Bruse the grease equally on the surface of the sliding rail to avoid accumulation.
C. Have the greese in the slider (Key Components) supplemented with a grease gun.

The Cleaning and Maintenance of the Machine

A. Keep each part of the robot clean and well arranged.
B. Keep the air tube and cables well arranged and tied up.
C. Check if there's any damaged or unconnected drag chain.

The Oil Buffer Function Checking

A. Please check if the robot is running overspeed.
B. Is there oil leakage? C. Will the oil buffer ejecting normally?

The Maintenance of the Air Filter
A. Please check if there's water or oil in the collecting cup, drain the water/oil ontime.
B. Please check if the presure indicator is working properly.
C. Drain the water of the air compressor regularly.

Check Both the Robot & EOAT Fixing Screw & Bolts
A. Please check if the screw & bolts for the machine or EOAT mounting plate fixing loosen.
B. Please check if the screw for the cylinder fixing loosen.
C. Please check if the screws to fix the EOAT to the robot loosen.

Synchronous Belt
A. Please check if the surface of the syschronous belts is in good condition.
B. Check teh undulate and tension of the syschronos belts with special equipment.

ATTENTION: To ensure that the EOAT is working properly, it's important to have a routine check of its function every day. For the checking procedure and content please refer to the manual or contacting ur technical support hot line.

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